Your Solution for Otherwise Unsolvable Micro Welding Problems
Microwelding Design Powered By Your Imagination
Not Limited By Your Industry Tools
No Filler Materials For Cleaner, Stronger Welds
Join Dissimilar Metals With Near Zero Electrical Resistance
We’re the creators of the Percussion Welder System, designed to give you a competitive edge and break all the rules of micro-welding. Our Percussion Welder system opens up a world of opportunity in your welding design as it can achieve complex welds that many other micro welding techniques cannot without risking the quality of the welds and optimal device design. We allow designers and engineers to use optimal materials and create new processes in mechanical design.
Percussion welding, also known as percussive arc welding, is a welding process that combines a heat generating micro arc with a mechanical “percussive” movement. This movement forces the arcing components together, resulting in the formation of a butt weld. The heat from the arc creates two molten interfaces, which fuse together to form a strong, durable weld that extinguishes the arc.
This micro – welding process is quick and controllable, making it an ideal choice for various industries, including the aerospace industry, automotive industry, medical industry, and electronics industry. Percussion welding delivers consistent, high-quality welds with little to no distortion that meet industry standards.
One of the significant advantages of the percussion welding process is its speed and efficiency. The process is quick, making it a great choice for mass production and high-volume applications. Additionally, the process is controllable, allowing for precise and consistent welding results.
Percussion welding is also versatile and can be used to join different metals including aluminium, brass, copper, steel, and titanium materials, making it a valuable addition to any manufacturing process. The process results in low or non-detectable resistance of the weld joint, making it ideal for critical applications where strength and reliability are essential.
Percussion welding generates a minuscule heat-affected zone and low application of pressure, and there’s never a need to crimp and solder because you’re creating an autonomous weld.
Welds from percussion welding are strong. In pull tests, the wire often breaks before the weld does.
The Percussion Welding System is designed to produce high-quality welds for a wide range of dissimilar materials. See our weld schedules page or contact us for more information.
MTI MicroWelding is committed to delivering quality Percussion Welders and services to meet or exceed client expectations and focusing on continued improvement in our processes. We accomplish this by monitoring our performance against our established objectives, identifying areas where we can improve our processes, and through management commitment and employee training.
With its speed, efficiency, versatility, and precision, it offers unique benefits that make it the ideal choice for various industries. If you’re looking for a welding solution that will meet your needs and exceed your expectations, contact us now to discuss your application.
Watch this short video to see Percussion Welder in action. Then take another minute to think about how Percussion Welder could help optimize your next design.
No matter what your micro-welding challenge is, the Percussion Welder team is available to offer guidance, answer questions, and even run live, in-person tests using our equipment.