Design
0.005 in
smallest wire diameter and joint surface
5
component families: electronics, sensors, light bulbs, heating elements, batteries
Dissimilar
metals and complex components
Chapter 01 / 05
MicroWelding Design with Percussion Welder
Discover the transformative power of precision micro-welding with Percussion Welder. Our advanced technology enables intricate and reliable welds for complex components, including electronics, sensors, light bulbs, heating elements, and batteries. With the ability to handle delicate designs and join dissimilar metals, Percussion Welder revolutionizes the manufacturing process, ensuring high-quality results and enhanced efficiency across various industries. Explore the future of micro-welding and elevate your design capabilities with Percussion Welder.
Chapter 02 / 05
MicroWelding Design
With the rise of micro welding technology and the introduction of the percussion welder, the design of various components, such as electronics, sensors, light bulbs, heating elements, and batteries, has become more precise, resulting in a higher level of effectiveness.
The increasing complexity of product designs has led to the growing popularity of the percussion welder, which allows for even more intricate designs and instantaneous welding speed. The Percussion Welder is able to handle delicate design applications with wire diameters and joint surfaces as small as 0.005 inches. Its versatility has made the micro-welding process highly valuable in various industries worldwide.
Want to see it on your parts?
Send samples and we'll run test welds before you commit.
Gallery
Small joints, close up
Chapter 03 / 05
Unlocking New Design Possibilities
The Percussion Welder can handle delicate design applications with wire diameters and joint surfaces as small as 0.005 inches. Its versatility has made the micro-welding process highly valuable in various industries worldwide. This revolutionary technology allows for connections and consistent micro-joints that were once impossible to achieve.
Revolutionizing Micro Welding Applications
Percussion welding has revolutionized the joining of previously difficult-to-weld or even un-weldable metals. This advancement has expanded design possibilities, enabling engineers and designers to create products with enhanced functionality and durability. The Percussion Welder's precision and speed ensure high-quality results in every application.
Impacting Industries Worldwide
The Percussion Welder has significantly improved many micro-welding applications, including sensors, electronics, medical devices, automotive equipment, heating elements, and more. Its ability to produce consistent, strong welds has made it an indispensable tool in various industries, shaping the future of manufacturing and design.
Discover the Benefits of Percussion Welding
To learn more about how the Percussion Welder can help solve your design challenges, get in touch with us today. Our team is ready to assist you in optimizing your design, performance, and efficiency with our advanced micro-welding technology.
Chapter 04 / 05
Design Innovations
Precision Welding
Achieve precise, high-quality welds in the most delicate design applications. The Percussion Welder handles wire diameters and joint surfaces as small as 0.005 inches with ease.
Enhanced Versatility
The Percussion Welder's ability to join dissimilar metals and complex components makes it an essential tool for various industries. Its versatility unlocks new design possibilities.
Instantaneous Speed
With instantaneous welding speed, the Percussion Welder increases production efficiency and reduces downtime. This rapid process ensures consistent and reliable welds.
Industry Impact
Percussion welding technology has significantly impacted industries worldwide, including electronics, automotive, medical devices, and more. Its precision and reliability drive innovation and excellence in design.
Chapter 05 / 05
Operation So Simple And Intuitive, We Can Show You How To Use The Bench Fixture
If you’re like us, sometimes a picture (or video) is worth a thousand words. Watch our video showing you step-by-step how easy Percussion Welder 726 Bench fixture is to operate.
Where to next
Wire Joining Welding
Butt welding is a process that is commonly used to join two pieces of wire or pins together. This method of welding is essential for producing high-quality wire to wire, wire to pin, or pin to pin welds that are strong and reliable. One of the most efficient and reliable methods for butt welding is using a percussion welder.
Open →Process Development
If you have a project that requires a unique or intricate micro welding solution, contact us and we will evaluate the application with you. Call us on 303-536-7838 for more details.
Open →What It Does
Percussion Welder is being used in some of the most complex, delicate design applications, cross-industry and around the world. Call us on 303-536-7838 for more details.
Open →726 Bench Fixture
The 726 Bench Fixture is the “weld head” of the MTI Percussion Welder system. When combined with the Model 858 Percussion Welder the system provides everything required for producing consistent, reliable weld joints. Call us on 303-536-7838 for more details.
Open →FAQ
How small can a percussion weld be?
The Percussion Welder handles delicate designs with wire diameters and joint surfaces as small as 0.005 inches.
Which components does this design work cover?
Electronics, sensors, light bulbs, heating elements and batteries. It is also used in medical devices and automotive equipment.
Can I design with dissimilar metals?
Yes. Percussion welding has changed the joining of previously difficult-to-weld or even un-weldable metals, which widens the design choices open to engineers.
How fast is the weld?
Welding speed is instantaneous, which supports production efficiency and consistent welds.
Can someone review my design?
Yes. Get in touch at 303-536-7838 and our team will help optimize your design, performance and efficiency.
Still have a question? Tell us your weld challenge and an engineer will reply.
Start here
Send us the part or the print and tell us what you are trying to join.
Prefer to talk? Book a demo or call 303-536-7838