The Percussion Welder Solution to Heater Elements Welding
To address this issue, Percussion Welder has created a micro welding solution that is designed to quickly, precisely, and accurately micro weld with popular types of metals such as copper, kanthal, and stainless steel, to name a few. Our system allows you to weld similar or dissimilar materials using a controlled welding process that produces superior-quality butt welds.
The welds are strong, and due to the percussion welding process, they do not require cleanup after the weld, as found with some traditional heater element welding techniques. The controlled gap, electrical arc, and percussion during the process combine the molten material to the bond, producing a complete weld around the piece in its exact positioning without using any filler metal or material. Due to its brief heating duration, typically under 3 milliseconds, the impact of heat affected zone (HAZ) is kept to a minimum, resulting in negligible or no detrimental impact on the materials.
Percussion Welder technology results in a near-zero resistance joint that can be used on any heater metals. The welds are uniform and with our Percussion Welder Monitor, each weld can be verified as good/no good as part of overall quality control standards.