Percussion Welder

Industries

One process, no filler, for small parts where the two metals do not match and heat has to stay out of the part.

< 3 ms

weld time

No filler

no flux, no solder

Since 1990

MTI Micro-Welding, Denver

33 materials

in the lab weld-schedule database

Percussion welder and bench fixture on a lab bench in front of stereo microscopes

Chapter 01 / 02

Industries We Serve

Percussion welding is a versatile and reliable method for joining dissimilar metals across various industries. Its ability to create strong welds from different materials makes it perfect for a range of applications, including batteries, heating elements, electronics, sensors, and lighting. Discover how Percussion Welding is revolutionizing key industries.

↓Next: industry Uses

Chapter 02 / 02

industry Uses

Medical

The medical industry demands the highest levels of accuracy and reliability. Percussion welding is used in the manufacturing of medical devices, from surgical tools to patient monitors. The precision of micro welding is vital for ensuring that these devices function safely and effectively, ultimately saving lives.

Automotive

In the automotive industry, safety and precision are paramount. Joint strength and reliability are critical for components like light bulbs, digital dashboards, and sensors that control automatic lights and windshield wipers. Percussion welding ensures high-quality welds that meet the stringent safety standards of the automotive sector.

Electronics

In the fast-paced world of electronics, innovation and precision are key. Percussion welding allows for the creation of reliable and efficient components such as sensors and lighting systems. Our welding technology supports the development of cutting-edge electronic devices with superior performance.

Aerospace

Precision is critical in the aerospace industry to ensure the safety of passengers and crew. With percussion micro-welding, aerospace engineers can create a variety of components crucial to an aircraft’s performance. Our welding solutions offer unmatched reliability and strength, essential for high-stakes aerospace applications.

Advanced Electrical Components

Percussion welding excels in the production of advanced electrical components, including intricate circuits and sensors. By ensuring strong, clean welds without the need for filler materials, our technology supports the creation of high-performance electrical systems. This precision and efficiency are essential for the development of cutting-edge electronics that drive innovation across various sectors.

Defense

In the defense industry, the reliability and strength of components are non-negotiable. Percussion welding provides robust solutions for joining dissimilar metals used in advanced weaponry, communication devices, and other critical defense applications. Our welding technology ensures the creation of durable and precise components that meet the stringent standards required for national security.

Innovative Solutions

Strong and Reliable Welds

  • Unmatched Strength: Percussion welding creates robust welds that can withstand high stress and strain.
  • Durability: The welds are highly resistant to wear and tear, ensuring longevity and reliability.

Versatility

  • Wide Application: Suitable for joining a variety of dissimilar metals, making it ideal for multiple industries.
  • Complex Designs: Allows for the creation of intricate components and complex designs without compromising quality.

Efficiency and Safety

  • Complete welds in less than 3 milliseconds, increasing production efficiency.
  • Minimal Heat Effect: Ensures strong, clean joints with minimal impact on the materials being welded.
Percussion Welder

No matter what your micro-welding challenge is, the Percussion Welder team at MTI Microwelding is available to offer guidance, answer questions, and even run live, in-person tests using our equipment.

Welder, bench fixture and oscilloscope on a workbench in a shop with shelves of parts
Purple-white flash and sparks at the weld point under the electrode

Gallery

From the bench

Equipment and weld samples from the Denver lab.

FAQ

Which industries use percussion welding?

Medical, automotive, electronics, aerospace, defense and advanced electrical components. Typical applications include batteries, heating elements, sensors and lighting.

Why is percussion welding used for dissimilar metals?

Percussion welding joins two different metals into a strong weld without filler material. The welds withstand high stress and strain and resist wear.

How fast is the weld?

Welds complete in less than 3 milliseconds, with minimal heat effect on the materials being welded. For a specific material pair, check the weld-schedule data or call us at 303-536-7838 about a trial.

Does the process need filler, flux or solder?

No. Welds are clean and strong without filler materials.

Can I test my own parts before buying?

Yes. The MTI Microwelding team will offer guidance, answer questions and run live, in-person tests on their equipment. Call 303-536-7838.

Still have a question? Tell us your weld challenge and an engineer will reply.

Start here

Send the material pair and wire or tab sizes, or bring the parts and we will run a live test in Denver.

Prefer to talk? Book a demo or call 303-536-7838

Tell us your weld challenge →