The Percussion Welding System

We offer a complete Percussion Welding System to our customer base at MTI MicroWelding to assist with your microjoining needs, including the 858 Percussion Welder, the Percussion Weld Monitor, and the Model 726 Bench Fixture. Our powerful welding solution can be used for a wide range of applications, ensuring precision and speed every time.

The 858 Percussion Welder front panel is designed to make micro welding simple. Users can set it up and complete welds in minimal time. This product is incredibly accurate and is easily adjusted for accurate metal joining of dissimilar materials. You can complete complex welds without reducing the hardness of the metal, increasing resistance, or introducing incompatible material.

858 Percussion Welder

The 858 Percussion Welder front panel is designed to make micro welding simple and efficient. Users can set it up and complete welds in minimal time. This product is incredibly accurate and is easily adjusted for precise metal joining of dissimilar materials. The 858 Percussion Welder allows you to complete complex welds without reducing the hardness of the metal, increasing resistance, or introducing incompatible material. This versatility makes it an essential tool for industries such as automotive, aerospace, and medical device manufacturing.

The 858 Percussion Welder is equipped with user-friendly controls that allow for easy adjustments, ensuring consistent and reliable welds. Its advanced technology ensures that even the most delicate and intricate welding tasks are handled with precision, making it a go-to solution for high-quality micro-welding applications.

Percussion Welding Process

Model 726 Bench Fixture

The Model 726 Bench Fixture is the “weld head” of the MTI Percussion Welder system. When combined with the 858 Percussion Welder, the system produces some of the most consistent and reliable weld joints available in the industry. The 726 Bench Fixture can be adjusted on the X, Y, and Z axis to make precise adjustments and is simply operated with an initiation switch to make the weld. This adjustability allows for greater flexibility and control, making it ideal for a variety of welding applications.

The 726 Bench Fixture ensures that each weld is executed with precision and consistency, reducing the likelihood of errors and enhancing the overall quality of the welds. Its robust design and ease of use make it a valuable addition to any micro-welding setup, ensuring that even the most demanding welding tasks are completed with accuracy.

Percussion Weld Monitor

MTI MicroWelding also provides the Percussion Weld Monitor, which offers waveform analysis to aid in the development of delicate weld settings. The Weld Monitor helps set up welds for particular products, evaluate production welds, and collect data to meet your QC requirements. This comprehensive monitoring system ensures that every weld is performed to the highest standards, providing valuable insights and data for continuous improvement.

The Percussion Weld Monitor allows for real-time evaluation of welds, ensuring that any issues are identified and addressed promptly. This capability enhances the reliability and quality of the welding process, making it an indispensable tool for industries that require precise and high-quality welds.

Contact Us
Actuator

Model 808 Percussion Welder Actuator

The Model 808 Percussion Welder Actuator is a solenoid specifically designed for percussion welding, with a low mass of the moving parts, allowing for the rapid acceleration of the weldment held in the moving wire holder. Rapid acceleration is crucial to producing clean and strong weld joints the instant the two dissimilar metals come into contact. With the operating voltage provided by the 858 Percussion Welder, the 808 Actuator delivers consistent acceleration, which results in a consistent and repeatable welding process, forming an efficient and crucial tool in production.

Percussion Welder

ready to take your Welding Process to the next level?

Get in touch today and receive a complimentary consultation.

Operation So Simple And Intuitive, We Can Show You How To Use The Bench Fixture

If you’re like us, sometimes a picture (or video) is worth a thousand words. Watch our video showing you step-by-step how easy Percussion Welder 726 Bench fixture is to operate.

Follow us on Instagram

For more demos, slow-mo’s, and closeups of the action.

Ready to take your Welding Process to the next level?

Reach out to us today and get a complimentary process review and consultation.