Micro welding is like precision surgery for metal, allowing for delicate and exact welds. On the other hand, percussion welding is more like a tiny blacksmith’s hammer, delivering a powerful shock wave to fuse metal.
So, which welding technique is best for your project? Here’s a snapshot of their applications and uses:
Micro Welding Explained
Micro-welding processes use low power and high precision to join small parts together. There are many types of microwelding, which are commonly used in the electronics industry, where tiny components must be assembled with extreme accuracy. It’s also used in the medical device industry, where the welds must be very small and clean. These micro welding techniques are ideal for welding small, intricate components, where precision and cleanliness are crucial for the safety and effectiveness of the device.
What is Percussion Welding?
One specific micro-welding technique is percussion welding, which uses mechanical force to create a weld. The two parts to be joined are brought together with a low application of pressure, fusing them together. This is an efficient method for bonding similar and dissimilar materials, unable to be joined by other bonding methods.
One of the most significant advantages of percussion welding is its speed. It can create a weld in a fraction of a second, which makes it ideal for high-volume production and eliminates the chance of material damage. It also creates a strong weld, as the shock wave and heat energy creates a metallurgical bond between the parts, even though the pressure applied is relatively minimal.
Here are a few common applications of how and when it’s used across a variety of industries:
- Automotive industry: Used to join dissimilar metals like aluminum, copper, and steel in car components to improve fuel efficiency and reduce weight.
- Electrical industry: Used to join wires, cables, and other electrical components that need a strong, reliable connection for efficient electrical conductivity.
- Medical device industry: Used to join small, delicate components in medical devices, where precision and cleanliness are crucial for the safety and effectiveness of the device.
- Aerospace Industry: Used to join lightweight, delicate metal components, such as aluminum and titanium.
With high-quality percussion welding equipment, you can achieve fast and effective welds that meet your production needs, offer superior control, and maintain your competitive edge. Contact us today to learn more about our product suite and discuss your unique microwelding application.