Our company
1990
solving otherwise unsolvable joints since
3
system parts: 858 Welder, Weld Monitor, 726 Bench Fixture
Test samples
provided when the solution is achieved
ISO 9001
certified
Chapter 01 / 03
OUR COMPANY
Percussion welding combines heat and percussive force to create a robust metallic bond between two materials. The process involves generating a micro arc that produces the necessary heat, followed by a rapid mechanical movement that forces the materials together. This technique results in a strong, durable weld with minimal heat-affected zone, making it ideal for joining dissimilar metals. Our advanced Percussion Welder system ensures precision and reliability, enabling innovative designs and high-quality welds across various industries.
Chapter 02 / 03
Who Are We and What Do We Do?
At
, a subsidiary of MTI Micro-Welding, we provide welding solutions for items that wouldn’t, traditionally, be possible to join together for the creation of
, electrical circuitry, light bulbs, components for medical devices, electro-mechanical devices, and a myriad of other products. We have been offering solutions for otherwise unsolvable issues since 1990. In creating industry-leading percussion welding solutions we have assisted engineers to maximize and improve the functionality of key products in the
,
, and aerospace. industries, among countless others.
I’ve Got Some Items That Won’t Weld And Nothing Will Work, Can You Help?
We’re here to help with exactly these issues. The Percussion Welder can often provide a solution to applications that you’ve found to be impossible to join using other micro-joining processes. Send your materials along with notes of what it is you are trying to achieve and our best minds will find the best way of making that a percussive welding reality. When we achieve your intended solution, test samples are provided for your evaluation.
When other micro-joining processes fail to produce delicate welds from dissimilar metals, MTI Micro - Welding can help you to enhance performance and reliability while keeping production and material costs as low as possible. We achieve high-quality welds using our efficient Percussion Welder system, consisting of the 858 Percussion Welder, Percussion Weld Monitor, and the 726 Bench Fixture, which are all designed to take the already refined process of percussion welding and make it even more consistent and repeatable.
Gallery
The system on the bench
Chapter 03 / 03
Operation So Simple And Intuitive, We Can Show You How To Use The Bench Fixture
If you’re like us, sometimes a picture (or video) is worth a thousand words. Watch our video showing you step-by-step how easy Percussion Welder 726 Bench fixture is to operate.
Where to next
About Us
Percussion Welder has been providing advanced weld technology sales, service, and education for 30+ years. We provide support for the unique joining of similar and dissimilar metals for industries ranging from medical device to automotive electronics and defense.
Open →Services
Precision microwelding for the joints conventional welding can't reach — trusted by aerospace, medical, electronics, and automotive manufacturers since 1990, certified to ISO 9001, and engineered to your exact
Open →Material List Send
Didn’t find a perfect match? Send us your materials for a complimentary compatibility test! Simply fill out the form, and we’ll email you the shipping details to begin your free
Open →Products
At Percussion Welder, we offer a complete Percussion Welding System to our customer base at MTI MicroWelding to assist with your microjoining needs, including the 858 Percussion Welder, the Percussion Weld Monitor, and the Model 726 Bench Fixture.
Open →FAQ
What does the company do?
It provides welding solutions for items that would not traditionally be possible to join, used in electronics, electrical circuitry, light bulbs, medical device components and electro-mechanical devices.
What if my parts will not weld by other methods?
Send your materials with notes on what you are trying to achieve. Percussion welding can often solve applications that other micro-joining processes could not.
Will I get samples?
Yes. When the intended solution is achieved, test samples are provided for your evaluation.
What equipment makes up the system?
The 858 Percussion Welder, the Percussion Weld Monitor and the 726 Bench Fixture, designed to make the process more consistent and repeatable.
How does the weld form?
A micro arc produces the heat, then a rapid mechanical movement forces the materials together. The result is a durable weld with a minimal heat-affected zone.
Still have a question? Tell us your weld challenge and an engineer will reply.
Start here
Include notes on the goal and we will work out the joint.
Prefer to talk? Book a demo or call 303-536-7838