Defense
No filler
arc plus percussion, molten bond
5 metals
aluminum, brass, copper, stainless, titanium
Signature
waveform tailored to a product
Manual or auto
prototype to large-scale production

Chapter 01 / 04
Micro Welding Services For Defense Applications
The value of our welding for defense applications lies in its unique approach. By combining an electrical arc across a pre-defined gap with the application of pressure through percussion, our system achieves a bonded, liquid molten state between the metal components, resulting in a superior micro weld. This weld is not only strong and precise but also eliminates the need for filler materials, streamlining the welding process.
Chapter 02 / 04
Achieving Precision and Reliability
In the realm of manufacturing and fabrication, meeting the specific standards and requirements of different industries is crucial. One such industry that demands the utmost precision and adherence to regulations is military and defense welding and manufacturing. Companies involved in providing parts, components, or equipment to the US Military must comply with stringent MIL-SPEC or Military Standard specifications.
With these standards, we recognize the unique welding challenges faced by the defense industry and understand a different type of welding is needed for this industry. We offer percussion welding solutions for micro-welding in defense applications, catering to the precise, controlled, and specific welding requirements of small parts and components. Our percussion welding technology delivers robust and enduring butt welds, even when working with dissimilar types of metals.
Our micro welding solution for defense applications is designed to be user-friendly, allowing for manual welding operations. Additionally, our system can seamlessly integrate into automated processes, providing versatility for various manufacturing scenarios. Whether you require prototyping, small-volume orders on specific parts or components, or large-scale production, our Percussion Welder system delivers exceptional results.



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Gallery
Welder, fixture and monitor
Equipment and Weld Monitor screens.
Chapter 03 / 04
The Percussion Welder Monitor
When it comes to welding for defense applications, achieving precise and reliable welds is paramount. That’s where the design features on our Percussion Welder, excels. With its unique niche in the industry, Percussion Welder provides unparalleled capabilities that meet the rigorous demands of defense manufacturing. With Percussion Welder and the Percussion Weld Monitor, you can confidently tackle welding projects for defense applications. Our cutting-edge technology empowers you to achieve precision, reliability, and traceability in every weld. Whether you are developing weld settings, evaluating production welds, or meeting QC requirements, Percussion Welder is your indispensable companion.
The Percussion Weld Monitor serves as a powerful data collection tool to meet QC requirements. It captures critical information such as weld parameters, weld signatures, and other relevant data for documentation and analysis. This comprehensive data collection capability enables thorough reporting, traceability, and compliance with industry regulations.
With the Percussion Weld Monitor as an effective method for defense application welding, you can confidently tackle welding projects for defense applications. Our cutting-edge technology empowers you to achieve precision, reliability, and traceability in every weld. Whether you are developing weld settings, evaluating production welds, or meeting QC requirements, Percussion Welder is your indispensable companion.
To ensure exceptional quality control, we offer the Percussion Welder Monitor as an additional tool alongside our welder and bench unit. This monitor promptly identifies good and no-good welds, allowing for immediate action and maintaining stringent quality standards. It also offers waveform analysis, providing invaluable insights for weld development. By studying the characteristics of different waveforms, weld settings can be fine-tuned to achieve optimal results. This allows for the creation of a “Signature” waveform that is tailored to the specific requirements of any particular product. With this advanced analysis, you can ensure that your welds meet the highest quality standards in defense manufacturing.
Defense engineering often demands the use of specialized materials that are capable of withstanding immense pressure and temperature. In order to meet these requirements, many applications involve welding together various alloys and exotic metals. Such materials require expert handling to ensure a secure and safe connection.
At our company, we have years of experience working with a range of materials and a variety of complex metals such as aluminum, brass, copper, stainless steel, and titanium. Our expertise allows us to guarantee a precise weld that will protect stronger for longer. When accuracy and controllable welding solutions for defense equipment are of utmost importance, turn to the knowledgeable team at Percussion Welder. Reach out to us today or send us a message online to learn more about our traditional welding methods in addition to our advanced welding capabilities and how we can assist you in achieving precise and reliable micro welding for defense applications.





Chapter 04 / 04
Why Choose Percussion Welding in Defense?
Exceptional Precision and Strength
Percussion welding ensures precise and strong welds, critical for defense applications where safety and performance are paramount. The process creates robust joints without the need for filler metals, ensuring uniformity and durability.
Reliable and Consistent Welds
Our percussion welding system delivers consistent, high-quality welds every time. The near-zero electrical resistance in weld joints makes it ideal for defense components, ensuring reliable performance under demanding conditions.
Advanced Quality Control
The inclusion of the Percussion Weld Monitor allows for advanced quality control through waveform evaluation. This feature ensures that every weld meets the stringent standards required in defense manufacturing, identifying any inferior welds early in the process.
Customization and Flexibility
Percussion welding can be tailored to meet specific defense welding requirements. Whether it's manual or automated welding, our system adapts to various needs, providing solutions for intricate and high-volume applications.
See The Difference For Yourself. Get Hands-On Experience And Put Percussion Welding Equipment To The Test.
Let’s find a time for you to come in and actually get your hands dirty. Bring in your most challenging current project or we have a wide range of metals we can experiment with. Let us show you what Percussion Welder can do.



Topic guide
Defense & Military: articles
Where to next
Percussion Welding in Defense Manufacturing: Accurate Applications and MIL-SPEC Capabilities
Percussion welding for defense: sensor assemblies, electronic terminations, and munition leads. MIL-STD-810 compatible. 60+ verified dissimilar metal combinations. ISO 9001 certified.
Open →Advanced Welding Solutions for Exotic Metals in Defense Engineering
In the ever-evolving landscape of defense engineering, precision and reliability are non-negotiable. The demands placed on military equipment and components are extreme, requiring materials that can withstand intense
Open →Percussion Weld Monitor
The Percussion Weld Monitor provides waveform analysis to aid in the development of weld settings, define a "signature" waveform for any particular product, evaluate production welds, and collect data to meet your QC requirements. Call us on 303-536-7838 for more details.
Open →858 Percussion Welder
The 858 Percussion Welder Front panel makes micro-welding simple with the advanced features any type of micro welding is possible. Call us on 303-536-7838 for more details.
Open →FAQ
How does the weld form?
An electrical arc across a pre-defined gap melts the surfaces, and percussion pressure drives them together into a bonded molten state. No filler is needed.
Which metals do you have experience welding?
Aluminum, brass, copper, stainless steel and titanium, including dissimilar combinations.
What does the Percussion Weld Monitor record?
Weld parameters, weld signatures and other data for documentation and analysis. It flags good and no-good welds and supports waveform analysis for tuning weld settings.
What is a Signature waveform?
By studying waveforms, you can fine-tune settings and build a Signature waveform tailored to a specific product, then compare production welds against it.
Can it handle both prototypes and production?
Yes. We support prototyping, small-volume orders on specific parts and large-scale production, with manual welding or integration into automated processes.
Do you work to MIL-SPEC requirements?
Defense suppliers often have to meet MIL-SPEC or military standard requirements, and the Percussion Weld Monitor records data that supports traceability. We don't certify individual customer parts: tell us your specific requirement at 303-536-7838 and we'll talk it through.
Still have a question? Tell us your weld challenge and an engineer will reply.
Start here
Send your material pair and QC needs, or bring the parts and we will weld them with you in Denver.
Prefer to talk? Book a demo or call 303-536-7838

