18 AWG copper wire percussion welded to a stainless steel tube.
Percussion welding a 22 AWG stranded tinned copper wire to a resistor with a .022" lead.
A short video on how the Percussion Welder works. Free applications tests are available.
A walkthrough of the Percussion Welder power supply adjustments.
Improve your design capabilities with the Percussion Welder.
Slow motion: percussion welding a screw to a washer, a common micro weld for automotive components.
The Percussion Welder can be used in automation and semi-automation. Collin at the bench.
The Percussion Welder gives you more options and greater possibilities. Free evaluations are available.
18 AWG stranded tinned copper wire percussion welded to 17 AWG copper clad steel, with a close-up of the weld.
20 AWG brass wire percussion welded to a .015" steel strip, followed by a pull test.
20 AWG soft aluminum wire percussion welded to 22 AWG tinned copper.
Extreme close-up of 18 AWG stranded copper wire being welded to a stainless steel three-wire twist.
The process of welding a stranded copper wire to a stainless tube, including a look at where the wire breaks in testing.
Slow motion: copper wire percussion welded to a piece of stainless steel.
Slow motion: titanium wire butt weld.
Slow motion: 22 AWG tinned copper wire percussion welded to .020" solid tinned copper wire.
Pull test of a copper wire percussion welded to a stainless steel device.
Two strands of .034" Inconel joined together with the Percussion Welder.
18 AWG stranded tinned copper wire welded to 17 AWG copper clad steel wire, then pulled to failure. Breaks at 46 lbs.
Joining a stranded copper wire to an aluminum disk, with a microscope close-up of the finished weld. Sound on.
Insulated wire welded to a bare leadInsulated wire welded to a bare lead
The 858 and bench fixture at a microscope stationThe 858 and bench fixture at a microscope station
Power supply assemblies on the benchPower supply assemblies on the bench
Wire percussion welded to a lock washerWire percussion welded to a lock washer
858, 726 fixture and oscilloscope on the bench858, 726 fixture and oscilloscope on the bench
The 726 fixture up closeThe 726 fixture up close
726 bench fixture, side view726 bench fixture, side view
Watching the weld waveform on an oscilloscopeWatching the weld waveform on an oscilloscope
Fine wire in the fixtureFine wire in the fixture
Loading a wire into the fixtureLoading a wire into the fixture
858 and fixture at the microscope station858 and fixture at the microscope station
Inside the 726 fixtureInside the 726 fixture
The benchThe bench
At the benchAt the bench
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Share what you're joining and what's going wrong. We'll tell you straight whether percussion welding is a fit.
Prefer to talk? Book a demo or call 303-536-7838