Wire Joining Welding

Butt welding is a process that is commonly used to join two pieces of wire or pins together. This method of welding is essential for producing high-quality wire to wire, wire to pin, or pin to pin welds that are strong and reliable. One of the most efficient and reliable methods for butt welding is using a percussion welder.

Wire Joining Welding

Versatility and Precision

Percussion welding uses a rapid heat source and rapid movement to fuse the two pieces of wire or pins together into clean welds. This method is particularly useful for joining dissimilar metals, such as steel, aluminum, copper, and stainless steel, especially if they have small wire diameters. The precise and consistent butt welds produced by a percussion welder make it a reliable method in the industry.

Tailored Welding Parameters

The welding current can be adjusted to allow for the appropriate strength and quality of the weld. This allows the welding process to be tailored to the specific requirements of the wire being used. The welding parameters for each process can be entered via the user interface panel, allowing for easy and efficient viewing and control of the settings before committing to a high-quality weld.

One of the main advantages of using a percussion welder for butt welding in the wire industry is its versatility. It can be used for a variety of applications across industry, such as joining wires with low columnar strength, joining wires of dissimilar materials, and butt welding stranded wires to stranded or solid wires. Additionally, the low or non-detectable resistance of the weld joint ensures little or no drop in the current flow. Percussion Weld joints have minimal heat affected zones and are generally more vibration resistant than welds produced by other methods.

MTI Micro Welding
858 Front Panel

Advantages in Wire Joining

The versatility of percussion welding extends to a wide range of applications within the wire industry. It is particularly effective for joining wires with low columnar strength, dissimilar materials, and stranded wires to both stranded and solid wires. The resulting weld joints have minimal heat-affected zones and exhibit excellent resistance to vibration. Additionally, the low or non-detectable resistance of the weld joint ensures minimal drop in current flow, making it ideal for high-performance electrical applications.

Discover the Benefits of Percussion Welding

If you’re like us, sometimes a picture (or video) is worth a thousand words. Watch our video showing you step-by-step how easy it is to weld two dissimilar metals together 

Follow us on Instagram

For more demos, slow-mo’s, and closeups of the action.

Percussion Welder

ready to take your Welding Process to the next level?

Get in touch today and receive a complimentary consultation.

Ready to take your Welding Process to the next level?

Reach out to us today and get a complimentary process review and consultation.